Why Roll Forming Is The Most Cost-effective Method?

Metal fabricators should consider roll forming instead of stamping.

It’s a cost-prohibitive process – roll forming – that fabricators can put into use. How well it does for making a quality product? Well, keeping all apprehensions at bay, roll forming doesn’t compromise on quality in any such instance. In fact, it helps a seamless fabrication of high-quality products.

Spot-on effectiveness of roll forming process:

• Reduce product weight
• Simplify design
• In-line fabrication
• No need for secondary fabrication

People attenuate an argument against roll forming that it is less effective. Perhaps, they don’t consider that it is the most favorable option for high volume production. There’s no denying the fact that stamping is more cost-effective for small products. However, when it comes to large volume production, the latter falters at a certain stage. Evidently, stamping leads to galling and scratching on high-quality steels, which is not ideal for customer requirements.

State-of-the-art profile lines employ a variety of roll forming machine for shaping products to the desired/expected cross-section profile. Running of in-line secondary operations, roll forming provides the capabilities of stamping and punching, which negates any need for further tool maintenance. Given no restrictions on length, except the coiled metal length being fed into the machine, there’s quite zero instance of spoiling high-quality steels.

Press braking and extrusions are other such methods that are typically considered by metal fabricators for designs, but they have a horde of disadvantages too. Considering a roll form design process, it’s practical to think about creating the best quality products.